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Industrial X-ray Machine: Innovative Power and Scene Breakthrough of Non destructive Testing

Source:Spectral Analysis Instrument Network    Update time:2025-08-14 14:37:37

In the modern industrial quality control and safety assurance system, industrial X-ray machines have become indispensable core equipment due to their unique perspective capabilities. It uses X-rays to penetrate objects, and due to the differences in absorption of radiation caused by different materials, densities, and thicknesses inside, it forms a contrast image on the detector, accurately revealing the internal structure, defects, or foreign objects of the product, truly achieving "non-destructive insight".

Technological advantages lead industry transformation:

Lightweight and portable: Breaking through the bulky limitations of traditional equipment (such as 5.6kg level), it can be carried and operated by a single person, especially suitable for mobile scenarios such as rapid inspection of production lines, field engineering, emergency rescue, etc.

Safe low-dose and real-time imaging: Advanced radiation source technology (such as microfocus and low milliampere output) is used to achieve "one click perspective" while ensuring the safety of operators (without the need for heavy protection), allowing for real-time acquisition of detection results and greatly improving efficiency.

Intelligence and high adaptability: adjustable current and voltage to meet the imaging needs of different materials (metal/non-metal) and thicknesses; Support open room operation, convenient disinfection (applicable to sterile environment), and compatibility with mains power; The clarity of digital imaging is comparable to that of large equipment (up to 80% level), and it is easy to analyze and archive when connected to a computer.

Easy to operate and stable and reliable: Humanized design reduces the threshold for use, stable performance combined with reliable after-sales support, solving users' worries.

Cracking the core pain points of the industry:

Traditional detection methods, such as destructive sampling, have high costs and low efficiency; Large fixed X-ray equipment is limited by site and flexibility. The rise of industrial X-ray machines has hit the following pain points:

Efficiency bottleneck: Achieve rapid non-destructive sampling or full inspection on the production line, avoid product damage, and shorten the testing cycle.

Scenario limitations: Portable design completely liberates testing locations, from laboratories to construction sites, wilderness, and disaster sites.

Cost and safety pressures: Low power consumption (such as 200W level) and low protection requirements significantly reduce equipment procurement and operation costs, and improve operational friendliness.

Difficulty in detecting complex structures: problems such as internal defects in welding (virtual soldering, porosity), integrity of electronic component packaging (BGA voids), and delamination of composite materials that are "invisible" are clearly visible.

Deep empowerment of application scenarios:

Manufacturing precision quality inspection: casting shrinkage/sand hole, welding quality, precision component assembly integrity testing (such as automotive, aerospace).

Reliability assurance in the electronics industry: PCB circuit/solder joint defects (short circuits, virtual soldering), analysis of internal structure of chip packaging.

Public safety and special fields: security screening and explosive disposal (internal inspection of packages/equipment), research on the internal structure of archaeological relics, and detection of foreign objects in precious Chinese medicinal materials.

On site engineering and emergency response: on-site assessment of pipeline welds, internal damage inspection of building structures, and rapid safety assessment of disaster relief sites.

Case Study Summary:

A high-end electronic OEM factory has introduced portable industrial X-ray machines for post weld inspection of BGA chips. Real time imaging accurately locates micron level solder holes, reducing online defect rates by 35% while avoiding material losses caused by previous destructive testing. A certain archaeological team conducted non-destructive exploration of fragile bronze artifacts in the field, clearly revealing internal inscriptions and repair traces, providing key evidence for research.

Professional solutions drive the future:

In the face of increasingly complex detection requirements and efficiency challenges, high-performance, intelligent, and scene adaptive industrial X-ray machines are the key to breaking through. Shandong Hengmei Electronic Technology Co., Ltd. is deeply engaged in the field of non-destructive testing. Its industrial X-ray machine series products deeply integrate core technological advantages such as lightweight design, high-definition real-time imaging, intelligent parameter adjustment, and stable reliability. It is committed to providing efficient, accurate, and flexible non-destructive testing solutions for customers in various industries, helping to upgrade quality and ensure safe production.



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